Kitchen Remodel: Paint and Floor

It’s been a few weeks since my last update on the kitchen and it’s because I’ve been putting in a lot of hours.

One of the first things we talked about before starting the remodel was colors. We wanted to go for an old farmhouse look. This photo we found on Google was a look we liked.

We browsed some color palettes and really liked this one.

After some trips to the hardware stores we had a pile of paint samples.

We decided to go with more of a green and collected even more samples. Here’s where we ended up, from left to right the colors would be used for trim, walls, and cabinets.

Some of the wall color has been shown in previous posts because we actually painted them before Thanksgiving, when Mom visited for a couple of days to help. We were worried about covering the red-ish walls, but after a coat of  Zinsser Bulls Eye 1-2-3 Primer we were confident two coats of paint would do the job and it did. Mom was really impressed with the Dutch Boy® Dura Clean® Kitchen & Bath paint I bought from Menards. The room was much brighter and looked bigger already.

Fast-forward several weeks, after doing the counters and the table, it was time to tackle the cabinets. I made a small piece to fill a gap between the lazy Susan and the range.

We removed all of the cabinet doors and drawer faces, numbering everything (including each hinge) with a sharpie and blue painter’s tape I numbered everything, so it could go back exactly where it came from. Then with TSP and help from chisels we cleaned everything real good. In order to paint them all I needed a storage solution. So I grabbed a bunch of scraps from my lumber racks and about 90 minutes later I had a simple drying rack. It turned out to be the exact size I needed.

Then I used Klean-Strip Liquid Sander Deglosser on all of the pieces as well as the cabinet frames. Since my cabinets were oak, which has a deep grain, I applied two coats of Aqua Coat White Cabinet Wood Grain Filler. You really want to use white instead of clear for something like this so you can see where you’ve applied it. I didn’t bother with grain filler on the backs or on the frames. The next step was sanding off the excess grain filler, which took me almost nine hours and brought the total time for the grain filling process to almost 20 hours! It did make a big difference, but you can still see quite a bit of the grain after painting. I’m not sure it was worth it.

It was finally time for primer and paint! I hung plastic sheeting from the ceiling to make an L and covered my work table. Then I built up a base with some scraps and put a swivel stand on top of that. Overspray got everywhere in the shop, but at least it was basically paint dust because the small particles were dry by the time they landed.

I sprayed primer on both sides of the doors and drawer faces and then 2 coats of paint on the backs and 3 coats on the fronts, using the green tips in my HomeRight Super Finish Max HVLP Paint Sprayer. I did thin out the primer and paint a little bit with some water. I did primer and 3 coats on the cabinet frames by hand with a 1.5″ brush and a 4″ foam roller.

The original plan was to spray paint the cabinet hinges black, but after cleaning them we decided to keep them as they were. It would add a bit to our rustic farmhouse style. Before we put the doors and faces back on, I let them sit on the rack for about four days to give the paint time to cure more. I did spray paint the two shelves in the lazy Susan (aka “snack Susan”) cabinet black. By the way, reinstalling that think was a huge pain in the ass.

Next up was flooring. The first layer to deal with was a floating floor Dad helped me install in May of 2013. I cut out a large section to reuse at the bottom of our basement steps, where Ninja has his litter box, food, and water. Then it was quick work to pull up the rest and haul it away; it was barely an hour of work to get rid of that entire layer. Under that floor was old linoleum that peeled up pretty well. The third layer of floor was luan, which was held down by 10 times more staples than necessary. Then a 4th layer to come up was even older linoleum. I filled up an entire Powerade bottle with staples and about 20 large nails. Those bottom 3 layers of flooring took two days!

Dad called and asked if I wanted some help, so he came down on Saturday morning and we installed the same Select Surfaces Barnwood Spill Defense Laminate Flooring from Sam’s Club I had put in the living room. After helping my brother install some in his house, this was my third time working with the product, so it only took us about 6 hours to do the entire room. We were able to continue it from the living room because I made sure to stop with full width pieces there. He ran up and down the stairs all day making cuts while I measured everything and installed each piece. It was a huge help to have him here.

On Sunday Brandi and I reinstalled all of the cabinet pieces after putting on new felt pads. Then I hung a new paper towel holder and installed a couple of LED under cabinet lights where old ones had been.

The weekend of work completely transformed the look of the kitchen. Our vision has finally become a reality and I feel extremely proud of everything we’ve done. Check out these before and after looks!

We’ll attach the island counter next weekend after the epoxy has fully cured, since we use it so much. I still need to do a backsplash, paint three sides of the island and the door to the basement, and do all of the trim work. Today is my first day back to work after a three month sabbatical, so progress on the remaining items will be slower.

Shortcuts Rarely Save Time

After I added lighting to my broom closet, the unfinished shoe rack started to bug me. It wasn’t only that the saw marks and colors caught my eye, more than once I scraped fingers when grabbing a pair of shoes since I never sanded the edges. My time-saving shortcuts only ended up causing more work in the long run because now I had to disassemble the other shelving a second time in order to get the rack out and finish it.

I sanded the edges and used white spray paint. I also painted the piece of wood holding up the other shelves.

Much better!

1968 Chevrolet C10 Truck Interior

This week while on vacation I spent a lot of time finishing up the interior of the truck. Big thanks to my Dad for his help. Most of the work is far from perfect, but it’s a huge improvement from what it was, especially for a couple of guys who had no idea what we were doing.

First, here is how everything looked before we touched anything. With the exception of the glove box and door panels all of the interior green-ish paint was extremely faded with some rust.

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Just a little dust on those sun visors!

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Parking break, so you can see how the bulk of it is covered up later.

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Side panel vent which actually does a really good job of circulating air through from the outside. The passenger side has a vent as well.

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Check out the hack job using washers to keep the shift indicator in place.

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This picture has a pretty good glare, but you can still see how worn the gear lettering was.

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The instrument panel was faded and boring.

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The right blinker was all out-of-place, so the general lighting bled in and it wouldn’t light up properly when the blinker was on. The lighting wasn’t great overall here and check out that orange filter for the shift indicator.

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I don’t have a later picture of the new speaker, but this old beat up one from the top center of the dash was in rough shape. It rattled and hissed as the volume went up.

Here are all of the upgrades…

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Fresh paint on the dash to more of a retro green that goes well with the brown seat, carpet, and dash pad. I don’t like the brown stuff, but those parts are all pretty new so no sense in replacing them. Still don’t understand why the previous owner would have picked brown to go with a black truck. Painted the glove box black and added a light inside of it.

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The ash tray was also painted black. Added a new bezel to go with the new ignition cylinder and replaced the lighter/charger with one that works. The old one didn’t even have any wires connected to it. I nearly put the entire truck up in flames when I initially wired it backwards.

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Freshened up the black on the doors, changed the color of the panels to match the green dash, got new screws, and painted the panel strip silver.

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New sun visors with chrome hardware.

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Black paint on most of the interior and a new bezel for the dome light.

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Installed an actual headliner and trim. The trim was chrome, but it didn’t fit worth a shit after drilling and cutting mounting holes the frame, so I painted it to make it blend in with the rest of the black.

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It’s a little hard to see here, but this is a chrome cover for the parking brake.

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New side panel vents.

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All new hardware on the steering column and black paint. New wiring harness inside and got the horn button working.

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Can actually read the gears now.

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Put in a brand new instrument panel bezel, knobs, and circuit board. After removing the button used for the horn that had been in the choke position I put a dummy choke knob in there since the carb has an electric choke. Fixed the housing around the right blinker indicator so it lights up properly now. The gauges are the same but I pained the extremely faded needles; they really pop out now!

I have a new speedometer ordered because the odometer doesn’t work at all. I was able to take it apart and thought I’d repaired it by glueing back together one of the gears. It must have snapped again because the miles stopped turning over a day later. There are some inaccuracies which may be due to the old speedometer, so after I get the new one I’ll see if I have to take a look at the speedometer gears in the transmission or maybe replace the speedometer cable.

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While moving the radio and other dash parts out-of-the-way, I think we bumped the wiper fluid pump motor, which must have been really loose because one of the bolts was out completely and the entire pump was dislodged from working properly with the wiper motor. I ended up having to take the pump motor off and learn how it works in conjunction with the wiper motor. Got it figured out, adjusted, and tightened up.

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I replaced the dash light bulbs with green LEDs and all new bulb housings, which were quite corroded. The picture doesn’t do the lighting justice. The green lights are sweet at night. I also put a piece of green plastic inside the shift indicator instead of the previous orange, which I thought was too distracting.

I couldn’t begin to estimate how many hours we’ve spent working on the interior. I made some mistakes and learned a lot.

I’m really happy with how everything turned out.

Homier Distributing Company BDM 5 Drill Press Restoration

My Dad gave me an old drill press that was sitting unused in his garage. Homier Distributing Company (HDC) made this BDM 5 model back in 1991. Over the years the machine accumulated a lot of rust, so I wanted to give it some new life.

It was a fun project and I really love how it turned out. It looks like a brand new tool.

I recorded a lot of video while working on this and tried to trim down to the important parts so I could explain the process I used.

If you have any questions or anything here helps you with a project of your own, leave a comment to let me know.

 

Quickie: 03/05/2008 11:27:38pm

Looked at home office furniture today and reserved a desk and bookshelf because the warehouse didn’t have any in stock. Put a coat of paint on the office after doing the primer last night. Since I’ll be spending a lot of time in this room, I figured I might as well make it comfortable.

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