Walnut Bandsaw Box

My buddy Kevin told me about a local shop that sells woodworking tools, supplies, and wood so we took a ride out to Barn Door Lumber Company a few weeks ago. While looking through their scrap pile, this butcher block cutoff caught my eye. It was roughly 1.5 x 6 x 23 inches.

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I had bought a 10″ bandsaw (RIKON 10-305) not too long before and hadn’t used it yet.

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I thought it would be a fun project to chop up this piece on the table saw, glue it into a large block, and then create a bandsaw box. That’s when you create a box out of a block of wood by only making cuts with a bandsaw. Seemed like a good project to get my feet wet. My sister’s birthday was coming up so it would also make a good gift.

The first thing I did was square up the edge.

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Then I sliced 5 pieces. I’m still learning a lot and forgot to set a stop block on my sled, which would have helped with getting pieces that were exactly the same size. The order of operations and remembering little tricks like that are what I’m struggling with the most on this woodworking adventure.

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I glued each piece.

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Quickly realized I only needed glue on 4 pieces. I told myself the last two pieces would just get a really good bond. Then I clamped everything together.

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Of course I forgot to flip that last piece around so that 2 glued sides were facing each other. The glue side ended up facing out and I put 3 clamps in place before remembering. So I backed off the clamps and added a piece of parchment paper.

After squaring up an edge on the table saw I was ready for some work on the bandsaw. Or so I thought…

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After another trip to the table saw I finally had my block of wood. I was ready for the bandsaw!

I quickly found out the blade that came with the saw wasn’t up for the job because it couldn’t make the turns I wanted. I got everything cut but there were several mistakes. Learned a lot though and had fun with the project.

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