Once I found the spark, the rest of the year felt balanced, in terms of not doing too much and varying the types of projects. My favorites were the new home office, the Gympac, and the picnic table / benches. 2021 is off to a great start with several posts already published and others being planned. The hobby room updates will allow me to get back to electronics projects.
When I was doing the wiring for the cabinet LED lighting, I remembered how much I hated the tall desk for that kind of work.
I woke up the next day and decided to get a new desk. I wanted something similar and I basically found the little brother; it’s almost identical. The old one was 4″ deeper, which I think I’ll miss.
When I was desk shopping I saw these storage bins and they sparked ideas for decluttering the area.
I had to make a modification to the desk, because the adjustable shelf couldn’t be placed in the middle. After measuring everything about five times, I made two risers to get the shelf where I wanted. You wouldn’t even notice if I didn’t point them out.
I made a mount to match the profile of my new desk, which hooks up and over the metal bar. This isn’t going anywhere!
Back to those storage bins. My goal was to get the hobby tools out of sight, while making them easy to access. On the bookshelf they were always piled up and I had to get off the chair to reach them. All I needed was some cardboard (from the desk’s box) and hot glue.
The second bin didn’t get dividers because everything in there is pretty big and doesn’t need dedicated space. I can always update it later if necessary. In fact I probably don’t even need the cardboard liner, but it was already made. The small bookshelf, where my tools had been, moved inside the closet. I love the cleaner look the room has.
My brother gave me this reel, which I think he got from an estate sale.
My garage only has an outlet on the wall by the house and one in the ceiling by the garage door opener, so this will come in handy as a quick way to get power anywhere in the garage. There really wasn’t much to restoring it. I cleaned it up, gave it some paint, and put a new grounding cord outlet on it.
I love bringing things like this back to life because we’ve become too quick to discard things. Taking stuff apart also allows me to learn. I’ve often wondered how the wiring worked in a retractable mechanism like this. It’s pretty cool. I bet if I took apart my small wet/dry floor vacuum, the retractable cord in there would be built similar to this. Now I’m curious how retractable air hoses work!
There’s always a risk of breaking something when taking it apart though and that’s exactly what happened to me. The spring snapped when I would it up in the wrong direction. I was able to fix it by cutting the spring, drilling a new hole, and using a nail as a rivet. Hopefully it lasts.
I put everything back together and hung it in the garage.
These are for my hobby room to help organize as well as display things I make or collect. That’s why I went with the half panel half glass doors.
I added some LED tape strip lights I picked up at Home Depot. Two boxes of 16′ lengths left me with several feet left over. There was a fair amount of time spent cutting, stripping, splitting off from the power source, etc. It was good to get back in to some electronics work though.
A few months ago I made a backer for my desk. Turns out I made a huge mistake by gluing pieces of hardboard (not shown in any of the original build pictures) to the back of the oak, hoping to add strength. When the weather started to turn here in Michigan and humidity levels changed, the different materials shrunk at different rates and it caused major problems.
When I removed the screws a lot of stress was released. Yikes!
When set on my work table you can really see how much bend there was.
I’d spent so much time building these desk backers. I felt sick and hoped I could save it all. It was very easy to separate the hardboard from the oak on half; not so easy with the other half. Below is the first half I worked on.
I used a chisel to scrape off the bulk of what you see in the above picture and sanded the rest. After that, I purposely broke the worst joint separations so I could sand the edges and glue them back together stronger. The hardboard didn’t come off the second half in large pieces and I actually got out the electric hand plane to help with the job. What you see below is this second half after cleaning it up and breaking the weakened joints.
Here’s a comparison between the first half (near me) after I fixed it and the second half with the hardboard still attached.
Far from perfect, but good enough. I’m so glad I was able to save the pieces. It was probably 4-5 hours of work though.
Since the oak panels are screwed to the desk, without anything allowing for movement, I could still run in to issues with expansion and contraction. Hopefully it’ll be minor and not cause any other epic failures though.
My nieces have a bunch of American Girl dolls and play with them a lot. I thought it would be cool to make a picnic table for them as a Christmas gift. Then I remembered some convertible benches which joined to make a picnic table I’d seen a few years ago. I found a set of plans and made everything at 1/3 scale since the dolls are 18 inches tall. I asked each girl what color they wanted, not telling them what I was making. Sophie (7 on the 30th) picked purple and Kennedy (10) picked pink. I really love how these turned out and as a bonus they also work as desks. It was definitely one of the funnest projects I’ve done.
My friend Casey asked if I could make his vision come to lift as a gift for his wife Maggie. Here’s his sketch.
He picked up a nice piece of maple, which I cut and glued up. I’d never made recessed cuts in wood before, so that was a fun challenge to tackle. I bought a piece of acrylic and made a large base for my palm router.
Then I made a 4″ circle template in some scrap plywood by cutting a large hole with a forstner bit, getting close to the line with the router, and finishing up on the oscillating spindle sander.
I attaching the template to the maple by using blue tape on each surface and then some CA glue with activator in between the taped surfaces. I used a flush trim bit with a top bearing in the router to copy the template. It was much easier than I expected.
To cut a slot for an iPad I clamped down some scrap wood to create a border for the palm router and it’s original base. I didn’t have the iPad so I cut thin plywood to a similar size for testing, while also making sure the slot would work for future iPad sizes.
I cut and attached runners, rounded all of the corners and edges, and gave everything a thorough sanding.
My work was done at this point, since Casey was taking care of the finish to match their bathroom cabinets. It turned out great and we had a happy recipient!
Yesterday I picked up a used 23 gauge pin nailer. I also used a mini die grinder for the first time, which had been sitting on a shelf in the package. Both tools needed places to live, so I made spots on my air tool wall.
I stopped at Harbor Freight and bought 3 sizes of pins for the new nailer. I also had some unopened boxes of various brad nails sitting around. I took the opportunity to reorganize my bins and more than doubled capacity. Seemed like a good place to move all of the regular nails too.
I love when everything in the workshop has a home.