Tag: making

Boldport: PissOff

Nick Momrik1 Comment

PissOff was project #9 of the Boldport Club, which was before my membership, but I bought it in December of 2018 with my credits when the club closed. I recorded an unboxing video on February 21, 2021 and I guess I ran out of time for the build. The project sat on my shelf for almost three more years before I finally assembled the circuit, which ended up being five years after ordering it!

The kit created a proximity sensor via IR and combined it with annoying noises. With so many surface mount components, this was one of my most challenging electronic soldering builds. I really struggle when an IC has a lot of pins. At one point I tried some other solder and realized what I’d been using was junk, so it went right in the trash.

I screwed up the placement of a couple of SMD capacitors, but caught myself soon enough to remember which ones needed to be exchanged. The other mistake I made was swapping locations between the IR phototransistor and diode, which I didn’t catch until testing. After putting them in the correct locations, everything worked!

Here’s a 8x speed run of the unboxing and some footage of Ninja’s testing.

Useful links:

Metal Earth R2-D2

Nick Momrik1 Comment

I bought this R2-D2 model kit from a toy store in Gatlinburg, Tennessee this summer.

There wasn’t any obvious way to open the package, so I tore off the top and then realized it ripped the instructions. The instructions are terrible, which led to making a lot of build mistakes. It was a very difficult build, which took me several hours. I even had to pull out super glue because the folded metal breaks if you have to fold it in the opposite direction to fix a mistake.

It turned out pretty good. I wouldn’t buy another one of these kits though.

A New House

Nick Momrik4 Comments

We’re having a house built!

The planning phase has a been a lot of work, but we made it to the end. The plans are finalized and the construction agreement has been signed. This photo is only a portion of the revisions.

Our first meeting with the builder, Cobblestone Homes, was on August 21st and we signed on December 11th, which was our 13th meeting. In the end, we went with a custom build, heavily inspired by their popular split ranch floor plan. Their plan was too big for us, so we moved in some walls, changed the location of the basement stairs, and made a larger walk-in closet and pantry. We saved about 200 square feet and will get exactly what we want.

I did some early drawings before passing off to the architect. Since this is based off a Cobblestone plan, I believe they hold the copyright. This was my first attempt and we ended up flipping the entire house.

This next drawing I did is very close to what we ended up with. The final plan is 1,947 square feet.

Hopefully we close on the loan in a few weeks and then the lot becomes ours. If the weather cooperates, they should be able to break ground in February. We can’t wait!

Network Rack Supports

Nick Momrik3 Comments

We’re having a house built next year and it’ll have ethernet ports all over. I’ve already started gathering equipment and setting up a network rack cabinet (from Amazon), so I can start playing around with the stuff in our current house over the winter. The rack will do the job fine, but it’s not super high quality. Since the components usually only mount to the front rails, the heavy equipment can sag quite a bit in the rear. I cut and stained a couple of pieces of scrap wood.

The UPS is the heaviest piece of gear, so it’s mounted at the bottom of the rack. I used a couple of pieces of VHB tape to stick the support beam to the rack floor. The rear of the UPS simply rests on that piece of wood.

The other support piece mounts to the rear rails with washers and screws, propping up the back end of the switch.

Simple and effective improvements.

Another Blanket Ladder

Nick Momrik1 Comment

Back in November I made a ladder for our fireplace and Mom commented on my Facebook post.

So I whipped one up for Mother’s Day. Very similar process and dimensions. I used pieces of old oak flooring and stained it.

My new sliding miter saw has a depth stop, so I used that to the dados and cleaned them up with a chisel. Can you spot the huge mistake though? I marked and cut the dados the same way in both sides of the ladder. Since everything is on a 10° angle, I couldn’t rotate the pieces to work, and ended up with two left sides. Milled up a board for a new right side, which went much quicker.

Alphard Club Booster V2 and a DIY Rack/Shelf

Nick Momrik1 Comment

I prefer to walk golf courses. It’s great exercise, gives me time prepare for shots as well as reflect, and it’s faster than riding. I bought a Clicgear 3.0 three wheel cart in 2011 and with some minor fixes over the years it’s worked great.

I’m not getting any younger and I want to keep walking as long as I can, so I’ve thought about a motorized push cart. Then I came across the Club Booster V2 by Alphard (save $50!), which converts your own push cart into a motorized one. The reviews were awesome so I ordered a refurb unit for $647. Here’s my first test after assembly.

I was impressed, but the dragging front wheel while turning didn’t work very well, so I quickly ordered the Swivel Conversion Kit for $89. The kit replaced the front wheel with an axle where the original back wheels mounted to make it a four wheel cart with a swivel front. It makes a huge difference for maneuverability and stability.

By the time I finished my first nine holes I felt very comfortable controlling it. I’ve played two 18 hole rounds and this upgraded cart let’s me play faster and leaves me fresher for the back nine. I’m surprised how much energy I save not having to push the cart. I’m thinking about doing a detailed review post.

There were two problems though. The parts took up too much floor space in the garage and looked messy. I also forgot to take the wheelie bars for the first round I played.

I needed some type of rack to keep things organized, help me remember to grab everything, and make changing easy. I thought about having slots for the axle or something to prevent the unit from falling to the floor. After cutting a piece of plywood and laying things out, I realized a simple shelf with holes for the wheelie bars is all I needed.

Just what I needed. I love a quick build.

With a motor this is a vehicle for my golf clubs, so it needed a name. I’ve been struggling to think of anything, so I asked ChatGPT.

Those are some good ones and I chuckled. Brandi’s idea was to call it R2-D2, but I don’t like reusing a specific name. I like the style, so I settled on CB-V2 since the unit is like my own droid.

Nitrile Glove Dispenser

Nick Momrik2 Comments

As I was finishing my closet reorganization I couldn’t help myself and had to make something. I have three sizes of nitrile gloves.

This gave me an idea based on plastic bag organizers I’ve seen on Facebook Marketplace.

I made a quick sketch, took some measurements, and grabbed plywood scraps.

It was a simple construction, using wood glue and pin nails to hold it together. I did screw on the back in case I ever need to get inside. I carved in the letters with whatever bit was on my rotary tool.

The top and bottom were made long so I could screw the unit in place.

I did finish organizing and cleaning the closet, so here are before and after pictures.

I’m glad that’s done. Time for some non-shop projects.

Update on the Milwaukee M12 Heated Jacket Fix

Nick Momrik2 Comments

Last month I wrote about some failures with Brandi’s Milwaukee M12 Heated Jacket and the higher capacity battery they sent is working great for her. I ended that post with sort of a prediction…

I might end up getting a right angle jack to help with the strain relief. We’ll see how this holds up.

Yeah…

It hadn’t failed, but was heading that way. I didn’t help that I don’t have any heat shrink large enough to go over the end of that barrel jack. I ordered a pack of right angle barrel jacks from Amazon and soldered the wires in.

Didn’t work. The jack wasn’t long enough or the wrong size to make a good connection to the power source. I wish I had checked connections before soldering the wires on. I ordered a different style of jack in two sizes, 5.5 x 2.1 mm and 5.5 x 2.5 mm.

The 5.5 x 2.5, on the left, turned out to be the correct size. After confirming (multiple times) the positive and negative sides of each connection I slipped on some heat shrink, soldered the wires to the jacket, and blasted flames at the heat shrink.

The right angle is a much better connection because of how the battery sits in the jacket pocket and the extra length will help with strain relief. I feel better about having a soldered connection as well. It’s a win all around.