Universal Box Joint Jig by KM Tools

I’ve been wanting to try box joints for years and had saved several plans to build a jig. A couple of months ago I saw Katz Moses Tools was releasing a box joint jig and I jumped on it because their video made it look so good. It was still a pre-order at the time and the web site said it could take 3-4 weeks, but mine was delivered in a week. Assembling the jig was a piece of cake.

I was very impressed by how snug the runner fit in my table saw’s miter slot. After a few pushes back and forth it wore in and then I added paste wax to make it slide like butta! I grab some scraps and my dado stack for a quick test.

The jig is easy to use and with some quick adjustments I’ll be able to dial in a better fit. My next project will be a monitor riser for my desk so I’m looking forward to doing some walnut box joints.

Making a Better Jig for the General Tools Adjustable Pocket Hole Jig

Last year I bought the General Tools Adjustable Pocket Hole Jig (#854). I paid about $35 at Home Depot.

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I’ve found it a pain in the ass having to screw/unscrew the clamping mechanism. Without any dust collection, it makes a mess too. I figured I could come up with something similar to the pocket hole systems that run $100 or more. So I made a jig for the jig.

I bought a toggle clamp at an estate sale (maybe $3?), which has been sitting on a shelf begging to be used. The other material was scrap wood and a $1 can of white spray paint I wanted to get rid of. The build was sloppy, but I wanted something quick and dirty.

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The toggle clamp isn’t perfect but it seemed to work fine in my quick tests. I can’t believe how well the dust port works though. At the end of the video you can see a comparison between the original and my improved version.

The video is a really rough cut just like the build.