Month: October 2017
Eagle No. 66 Oil Can
I got this oil can from my Dad when he gave me his old drill press.
It reminded me of so many things I’ve seen on American Pickers. I started cleaning it up and then was able to read the top. It’s an old Eagle 66 oil can and pretty collectible. They sell for anywhere from $25 to $50 or more on eBay.
As I was taking it apart, small parts were falling out. Uh oh! Thankfully I found a photo showing how everything goes together (source). After cleaning all of the parts, I grabbed a Scotch-Brite pad to give it a little more scrubbing. Bad idea on brass! It would have looked really stupid to stop since I had rubbed a pretty good area, so I ran with it and used the pad all over. There is still some patina left, but it would have looked much better without the mistake. I finished the main body, cap, and spout arm with 2 coats of Rust-Oleum Rust Inhibitor and filled it with cutting fluid to be used when drilling into metal.
I love this piece. Bringing something back from the grave is rewarding and fun.
Link Dump – 2017/10/20
- Coach’s Corner: Are You Getting Better, or Simply Doing MOAR STUFFZ?
A lot of great points here. I wrote some stuff about this back in June .
- “How many shots would it take a pro to make a hole-in-one?We gave @DodoMolinari 500 balls, here’s what happened…”
The European Tour does some awesome videos like this. Can you imagine hitting the same shot all day long?
- Why We’re Losing the War (On Obesity, Type 2 Diabetes, and Cancer ⇒
The numbers here are almost unbelievable.
- North Carolina Was Always Going to Get Off in Its NCAA Investigation ⇒
I remember taking a music class at SVSU because it had a reputation for being an easy A while satisfying a requirement. There were a lot of football players in this class.
- How to Get Started in Electronics
Try it out. It’s a lot of fun!
- Culture at Neflix ⇒
I’ve never liked referring to work as a “family.”
- Boyle’s Self-Flowing Flask Filled With Polyethylene Glycol (Self-Pouring Liquid) = Perpetual Motion?
What magic is this?!
- We have sunsetted TextWrangler ⇒
I’ve been using TW for years in place of TextEdit. I haven’t installed the free mode of BBEdit yet, but it’s supposed to offer even more than TW was capable of.
- The Art of Making a Nixie Tube ⇒
I skimmed through the video, but these are beautiful.
I have a feeling this is going to be the best Netflix Marvel series of the bunch.
Upgrading a Used Table Saw – Part 2
I’ve done a lot more to my used Craftsman table saw (model 113.298032) since the upgrades in part 1 of this series.
To go along with building my dust separator, I needed a way to connect it to the table saw. I used a dust hood ($8), 4″ hose ($20, with plenty extra for future uses), hose clamps (2x $1.29), 4 in.- 2 1/4 in. adapter ($1.78), and some scrap wood.
While I was grabbing parts from Menard’s I grabbed a push stick (yellow-orange in picture below) for $2. Eventually I’ll make one or two other versions on my own to use with different cuts or sizes of wood. Since I had to add the insert on a side for the dust hose, I add some places to hook stuff. I’ll probably add something similar to the other side of the stand and maybe put in a bottom for more storage space.
I grabbed a nice Diablo 60 tooth blade ($34) from Amazon, a zero clearance insert ($34), and a splitter kit ($35). After installing the blade, I tuned up all of the alignments on the saw following tips from parts 1 and 2 of a YouTube guide. Once everything was aligned properly I was able to install the insert and splitter. The combo will help prevent tearout, not give space for pieces of wood to fall down into the saw, and help prevent kickback since this old saw doesn’t allow a riving knife. You can never be too safe on these machines.
In part 1, I mentioned fence customizations. The plan there was mainly based on reviews I read about this saw before buying it. Many people said the fence was junk. After aligning everything, making sure to move the fence from the T end (not the end by the blade), and using the saw for a bit, I think it’ll work just fine for me.
At an estate sale I found a miter gauge that actually fits my slots. I bought a digital angle gauge ($15), which not only helps to make sure the blade is aligned properly with the table, but will allow accuracy when setting angled cuts.
Check out part 3.
Face in Wallpaper
Blade Runner 2049
Saw 2049 this weekend after finally enjoying the original last week. It was good. Neither movie would be in my top 10, but I can appreciate them for what they are. The music and visuals definitely carried on the style and the story.
DIY Cyclone Dust Separator
With the plans to turn an area of my basement into a workshop, I wanted to have some type of dust collection system in place. Here’s the video of what I built and then I’ll go into some details.
Originally I had some grand ideas, but I did more searching and came across a neat mobile dust station. It seemed like a good solution for me since the area I’ll be using isn’t very large and there is a pole in the middle of the room. I’ll probably have most of the larger tools and work table on wheels, so I scrapped the initial idea to have dust collection feeds going to several different places around the room.
I ordered a knock-off cyclone unit for about $25 on Amazon. I noticed it was going to take several weeks to be back in stock, so I wondered if I could make my own. Sure enough there are countless examples of people building their own. I cancelled the order and had my next project. Most of the builds shared online are based on the Thien Baffle Cyclone Separator, which is one guy’s improved version of the Cyclone. I found a video where someone used polycarbonate to create a clear cylinder, which I thought looked really cool when dust was whipping around inside. I ended up using many of his methods to construct my own cylinder.
Here are some sketches I did before and through the build process.
Cutting the outer hole, an inside circle, and forming the cylinder were easily the most difficult parts of this build. I used straps to help keep the polycarbonate shape, because it wants to go right back to being a flat sheet. If I were to do this again, I’d use a wider sheet than 24″ or find some thinner than the 0.093″ I got from Home Depot in the hopes it would be easier to form the cylinder.
Once formed and screwed in, the 2 screws at each end of the sheet pulled right out of the top circle after a few minutes. It needed some support down the seam, so I learned how to cut a cove with a table saw that would allow a piece of wood to fit up nicely against the curve of the cylinder. Don’t get me started on how many circles and curves there were during this build.
I didn’t take any pictures during the frame/stand build but there isn’t anything exciting to say there. To get the rainbow effect on the LEDs I’m using a cheap Arduino Nano clone with some pretty simple code, which is available at my rgb-led-rainbow repo on GitHub.
I’m happy with how the project turned out, but it took much longer than I expected. I probably should have started out my shop with something easier to get more comfortable with woodworking. I did learn a lot and used so many different tools throughout the process.
If you have any specific questions about my build, leave a comment and I’ll do my best to answer. I decided not to do a detailed description or video because there are a lot of examples out there, including the two YouTube videos and the Thien baffle design I linked to above. I took most of my ideas from others and gave things my own twist.